Your roadmap · आपका रोडमैप
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Admission & first meetingप्रवेश और पहली मुलाकातEnquire at your nearest NDSS centre, meet the teacher, fix the batch time and get your study material.
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Part 1 of the syllabusपाठ्यक्रम भाग 1Unit-wise coaching with notes and doubt classes.
Unit 1: Welding Safety and Basic Workshop PracticeUnit 2: Gas Welding and Gas CuttingUnit 3: Shielded Metal Arc Welding (SMAW)Unit 4: MIG/MAG, TIG and Plasma Arc Cutting
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Part 2 of the syllabusपाठ्यक्रम भाग 2Unit-wise coaching with notes and doubt classes.
Unit 5: Welding Joints, Positions and SymbolsUnit 6: Distortion and Weld DefectsUnit 7: Inspection and Testing of Welds
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Unit tests & assignmentsयूनिट टेस्टRegular tests in the university / board pattern.
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Year 1 exam (university / board)विश्वविद्यालय / बोर्ड परीक्षाPrevious papers and full revision before the exam.
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Online tests & resultऑनलाइन टेस्ट और रिज़ल्टTake the tests online; your marks and result show in your student login and at the centre.
Syllabus · पाठ्यक्रम
1 subject · 7 chapters · 35 topics
01Unit 1: Welding Safety and Basic Workshop Practice
5 topics+
- Personal protective equipment and filter glass shades
- Fire, fume and electric shock hazards
- Safe handling and storage of gas cylinders
- Marking, cutting and edge preparation tools
- Classification of welding processes
02Unit 2: Gas Welding and Gas Cutting
6 topics+
- Oxy-acetylene equipment: cylinders, regulators, hoses, blowpipe
- Types of flames and their uses
- Filler rods and fluxes
- Leftward and rightward techniques
- Oxy-fuel gas cutting principle and practice
- Backfire and flashback
03Unit 3: Shielded Metal Arc Welding (SMAW)
5 topics+
- Arc welding power sources: transformer, rectifier, inverter
- AC and DC, straight and reverse polarity
- Electrodes: coating, functions, classification and storage
- Selection of current and arc length
- Heat input and arc blow
04Unit 4: MIG/MAG, TIG and Plasma Arc Cutting
5 topics+
- GMAW (MIG/MAG) equipment, shielding gases and metal transfer modes
- GTAW (TIG) equipment, tungsten electrodes and polarity
- Welding of stainless steel and aluminium
- Plasma arc cutting principle and equipment
- Flux cored arc welding (introduction)
05Unit 5: Welding Joints, Positions and Symbols
4 topics+
- Butt, lap, T, corner and edge joints
- Edge preparation and joint terminology
- Welding positions: 1G-6G and 1F-4F
- Welding symbols and their placement (IS 813)
06Unit 6: Distortion and Weld Defects
5 topics+
- Expansion, contraction and residual stress
- Types of distortion and control methods
- Weld defects: porosity, slag inclusion, undercut, overlap, lack of fusion, cracks
- Causes and remedies of defects
- Pre-heating and post-weld heat treatment
07Unit 7: Inspection and Testing of Welds
5 topics+
- Visual inspection and weld gauges
- Dye penetrant and magnetic particle testing
- Ultrasonic and radiographic testing (introduction)
- Destructive tests: bend, tensile, nick-break, macro etch
- Welder qualification basics
About this course
You will be able to
- Follow safety rules for gas and arc welding, cylinders and fumes
- Explain gas welding and cutting equipment, flames, filler rods and techniques
- Select power source, polarity, electrode and current for shielded metal arc welding
- Explain MIG/MAG, TIG and plasma arc processes and their consumables
- Identify welding joints, positions and symbols
- Explain causes and control of distortion and weld defects, and methods of inspection and testing
Who it is for
- ITI Welder trainees (NCVT / DGT CTS, Welder - Year 1)
- Trainees preparing for the Welder trade theory paper of the AITT and welder qualification tests
What you need
- Class 8 / 10 pass as per ITI admission rules
Online tests & result
Practice and unit tests online; marks and result show in your student login and at the centre.
Student login →
Questions
Which syllabus does this course follow?
The NCVT / DGT CTS (NSQF) Welder Trade Theory syllabus. The centre follows the student's own ITI syllabus where it differs.
Is this course only theory?
Yes, this is the trade theory paper; the matching Welder Trade Practical course covers hands-on welding.
Are TIG and MIG covered?
Yes, MIG/MAG, TIG and plasma cutting are part of the current syllabus.
Does it help in getting a welder job?
Yes, it builds the theory needed for AITT, apprenticeship and welder qualification tests.