Welder Trade Practical - Year 1 (ITI)

Practice in gas and arc welding of joints in all positions, gas and plasma cutting, MIG/MAG and TIG welding of steel, stainless steel and aluminium, and weld inspection.

12 MonthsDuration 5Chapters16Topics

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Syllabus · पाठ्यक्रम

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01Module 1: Safety, Joint Preparation and Gas Cutting 4 topics

PPE and fire safety drill
Edge preparation by grinding
Straight and bevel cutting with oxy-acetylene
Plasma cutting of steel

02Module 2: Gas Welding of Joints 3 topics

Flame setting
Butt and lap joints on MS sheet
Gas brazing and bronze welding

03Module 3: Arc Welding (SMAW) in All Positions 3 topics

Striking and maintaining the arc, straight beads
Fillet joints in 1F, 2F, 3F
Single-V butt joints in 1G, 2G, 3G, 4G

04Module 4: MIG/MAG, TIG and Plasma Cutting 3 topics

MAG welding of MS fillet and butt joints
TIG welding of stainless steel
TIG welding of aluminium sheet

05Module 5: Weld Inspection and Testing 3 topics

Visual inspection with weld gauges
Dye penetrant test
Bend and nick-break tests

About

You will be able to

Prepare plate edges and cut steel by oxy-fuel and plasma cutting
Gas weld butt, lap and T-joints on thin sheets
Arc weld butt and fillet joints in flat, horizontal, vertical and overhead positions
Weld steel, stainless steel and aluminium with MIG/MAG and TIG processes
Inspect welds visually and with simple tests and identify defects

Who it is for

ITI Welder trainees (NCVT / DGT CTS)
Trainees preparing for the AITT practical exam and welder qualification tests

What you need

Welder trade theory alongside
Full PPE: welding helmet, gloves, apron and safety shoes

Questions

Which syllabus does this course follow?

The NCVT / DGT CTS (NSQF) Welder Trade Practical syllabus. The centre follows the student's own ITI syllabus where it differs.

Is PPE compulsory?

Yes, no welding is allowed without helmet with correct filter shade, gloves, apron and safety shoes.

How are joints marked?

Each joint is marked on a rubric for preparation, bead appearance, penetration, defects and safety.